With RobotStudio, all it takes is a few clicks to create a new workspace. To begin, Launching Robot Studio and choosing the components you want for the workstation layout are the first steps in building a new workstation. Engineers may load CAD models, position robots and controllers, establish tooling and safety features, and more through a series of simple procedures. The program ensures ergonomic efficiency and spatial coherence by facilitating the smooth integration of many components of a workstation. Additionally, Robot Studio allows the import of CAD data in a variety of file formats, such as IGES, STEP, and STL, which improves workstation design flexibility and interoperability.

Robot Studio offers the capabilities necessary to precisely position robots and welding instruments, guarantee smooth workstation operations, maximize welding efficiency, optimize reachability, and reduce collision hazards. so the next step is to position and orient the imported CAD objects within the workstation. This entails giving the orientation in degrees together with the coordinates for X, Y, and Z. You may make sure the workstation works as expected and that the robots can move around the area freely by precisely placing each component.

Without the required equipment and accessories, no robot workstation is complete. This might involve attaching welding torches to the robot flange in our arc welding example, in addition to flex pendants for manual control. You can replicate the entire robot station workflow by affixing these tools to the relevant parts. Robot Studio makes it easier to position, integrate, and configure robots in workstation environments, including pendant units and controllers. It offers seamless communication, reduces downtime and streamlines production by allowing engineers to simulate the positions and activities of virtual controllers. It also makes offline programming possible.

Starting from introduction, Industrial robots are programmed robots and they can move in three dimensions. They are used for performing tasks which are difficult and dangerous for humans. With the help of sensors, we can navigate robots surroundings. Also due to their durability and performance, they are perfect for industrial applications. Industrial robots involve different fields for example designing, building, manufacturing and operation.

There are multiple applications of industrial robots, some of them are:-

1. Arc Welding

Improves the safety of workers from arc burn.

2. Spot Welding

Joins two contacting metal surfaces by directing a large current through the spot, which melts the metal and forms the weld delivered to the spot in a very short time.

3. Materials Handling

These are utilized to move, pack and select products. They also can automate functions involved in the transferring of parts from one piece of equipment to another. 

4. Machine Tending

Robotic automation for machine tending is the process of loading and unloading raw materials into machinery for processing.

5. Painting

Robotic painting is used in automotive production and many other industries because it increases the quality and consistency of the product.

6. Picking, Packing and Palletizing

Robotic picking and packaging increases speed and accuracy.

7. Assembly

Robots routinely assemble products, eliminating tedious and tiresome tasks. Robots increase output and reduce operational costs.

8. Mechanical Cutting

An example of this is the production of orthopedic implants, such as knee and hip joints. 

1. Cartesian Robots:

• Known as linear robots or gantry robots.

• Work on three linear axes that use the Cartesian

• Coordinate system (X, Y, and Z).

• Can move in straight lines on 3-axis (up and down, in and out, and side to side).

• Highly flexible in their configurations, giving users the ability to adjust the robot’s speed, precision, stroke length, and size.

• Often used for CNC machines and 3D printing.

2. SCARA Robots:

• It is Selective Compliance Assembly Robot Arm or Selective

• Compliance Articulated Robot Arm.

• Function on 3-axis (X, Y, and Z), have a rotary motion.

• Excel in lateral movements, faster moving, have easier integration than cartesian Robots.

• Used for assembly and palletizing application.

3. Delta Robots

• Possess three arms connected to a single base, which is mounted above the workspace.

• Work in a dome-shape and can move both delicately and precisely at high speeds due to each joint of the end effector being directly controlled by all three arms.

• Used for fast pick and place applications in the food, pharmaceutical, and electronic industries.

End effectors are required for every robotic solution. Without end effectors, robots would be quite useless. Piece of the robot that interacts with the parts or components in the environment. 

Based on the applications and design, end effectors can be classified into three types which are grippers, sensors and process tools.

Grippers are similar to the human hand. They are positioned at the end of the arm. A gripper can be attached to a robot or it can be part of a fixed automation system. In the simplest terms, grippers are devices that enable robots to pick up and hold objects. When combined with a collaborative robot (or 'cobot') arm, grippers enable manufacturers to automate key processes, such as inspection, assembly, pick & place and machine tending. There are many different types of grippers available to use. Some grippers' designs are just like human hands, which have five fingers, but it isn't always the same case. There are grippers with two and three fingers.

Their choice depends on the type and size of the object being handled, and the specific application.

1. Mechanical Grippers

 Works by using jaws or fingers to grab an object.

2. Vacuum Grippers 

 Vacuum grippers use suction cups to grab and hold things.

3. Magnetic Grippers

 Magnetic grippers use magnetic fields to hold ferromagnetic items such as steel plates. They are used in applications that require handling heavy or irregularly shaped objects that cannot be easily managed with mechanical or vacuum grippers.

4. Servo Grippers

 Servo grippers use motors and gearboxes to control the gripping force and positioning of the robot precisely. They are used in applications that require high precision and flexibility, such as quality control or inspection tasks.

Sensors are essential components of robotic systems, providing robots with the ability to gain a perception of their environment. Sensors gather data about the robot's surroundings, including the position and orientation of objects around it and the robot itself. The robot's control system then uses this information to decide how to interact with its environment.

1. Proximity sensors:

 Proximity sensors are used to detect the presence or absence of objects in the proximity of the end effector. These sensors can detect various targets, including metal, plastic, and even liquids.

2. Force/torque sensors: 

 Force/torque sensors measure the amount of force or torque being applied to the robot or to the objects it interacts with. These sensors are often used in robotic grippers to measure the force required to grip an object or in robotic arms to measure the force required to move an object.

3. Light sensors:

 Light sensors can detect the presence or absence of light and are used to provide feedback on the position of objects in low-light environments.

4. Cameras:

 Vision sensors use cameras to provide visual feedback on the position, orientation, and movement of the end effector and the objects it interacts with. These sensors are often used in applications requiring precise positioning and manipulation. Cameras are also used for object recognition.

Process tools in robot end effectors are attachments or devices used to perform specific tasks. They work in coordination with the robotic arm, providing additional functionalities to the robotic system.

1. Welding guns: 

 Welding guns deliver a massive amount of electric current to the work piece/work pieces on which welding is to be performed. After it cools down, a strong and permanent bond is formed.

2. Cutting Tools: 

 Cutting tools are used to cut and shape work pieces.

3. Grinding and Sanding Tools: 

 Grinding and sanding tools are used to smooth and finish surfaces on a work piece. These tools can be mounted on the robotic arm as an end effector, and the arm can be programmed to move the tool over the surface of the work piece to achieve the desired finish.

4. Painting Spray Guns: 

 Painting spray guns are used as end effectors in robotic painting systems. They are designed to apply a precise and consistent amount of paint to a work piece.

Manufacturing:

•  Used in manufacturing applications. 

• Increase productivity and efficiency. 

• Used for tasks such as pick-and-place, welding, and material handling.

Food and Beverage Industry: 

• Used to automate tasks such as sorting, and palletizing. 

• Handles fragile and perishable items with care.

•  Can be designed to meet strict hygiene standards.

Agriculture: 

• Used for tasks such as harvesting, planting, and crop maintenance. 

• Can be equipped with sensors to detect the ripeness of crops and to monitor soil conditions.

Automotive: 

• Used to handle various components such as engines, transmissions, and wheels.

•  Perform tasks such as welding, painting, and assembly.

Firstly, instructions are inputted to the robot’s control system which relays the information in the robot’s programming language to the microcontroller of the industrial robot. The robot microcontroller then moves the robot’s actuators, which control the robot axes, according to the commands of the programmed application. 

Successful application of industrial robots, their reliability and availability, and the active implementation of the Industry 4.0 concept have stimulated growing interest in robots’ optimization.

In conclusion, industrial robots have many opportunities. Their use in different fields shows that they are ready to assist humans for difficult tasks. Due to their capability and performance, they are highly in demand. It can be seen from how fast this industry is growing.

Q.1) What is an industrial robot ?

Ans. Industrial robots are programmed and automated robots. They are used for material handling and welding operations.

Q.2) What languages are used in robotics programming?

Ans. Robots are programmed using different programming languages for example C language, C++, C#, MATLAB, Python and Java.

Q.3) What are the applications of industrial robots?

Ans. Industrial robots are used in the manufacturing industry, medicine industry, military, and automotive industry.

Q.4) What are the types of industrial robots?

Ans. Industrial robots can be SCARA robots, articulated robots, delta robots and polar robots.

Q.5) What is the End Effector?

Ans. End effector is attached to the end of the robot arm. This can be in the form of sensors, grippers and process tools. This is used to hold any object.

One of our head goals is to provide the best training quality. For this reason, CNC Train team reviews its learning content day by day and aligns it to the dynamic engineering market. 

How does it work? In truth, the key is to work with educational organisms. While applying its standards we empower skills that are recognized nationally, and even further. Have a look below and read some examples of how we progress through it.

As our values and standards are clear, it is time to present what we offer exactly. Let’s dive deeper, so you can understand it quite easily. In CNCTrain we have the following 3 libraries:

• E-Learning Library: In this library, you will be able to access e-Learning content, assessments and Question banks. We have created it to clear the fundamental background of students. You will learn 5 technologies viz., CNC, Robotics, Pneumatics, Hydraulics and Sensors. We provide assessments and question banks for practice where you can apply your knowledge learned in this course and it is designed to cover 8 learning modules. They are as follows:

·   CNC Turning Introduction

·   CNC Milling Introduction

·   Basic Robotics Introduction

·   CNC Turning Basic Programming

·   CNC Milling Basic Programming

·   Automation Application Fluid Power - Pneumatics

·   Automation Application Fluid Power - Hydraulics

·   Automation Application Electrical System - Sensors

• Practical Library: This space is a modified version of e-Learning library. The Practical Library is for students who want to learn software. Here, you will be able to access e-Learning content, Software, Knowledge assessments and Question Banks. You will learn 7 technologies here viz., CNC, Robotics, Pneumatics, Hydraulics, Sensors, PLC and Mechatronics. We will cover 17 learning modules which covers 8 modules of e-Learning and remaining 9 modules are as follows:

·   CNC Turning Fanuc Programming

·   CNC Milling Fanuc Programming

·   CNC Turning Siemens828 Programming

·   CNC Milling Siemens828 Programming

·   Automation Application Industrial Controller - PLC

·   Robotics Application Material Handling - Configure I/O card and signals

·   Robotics Application Material Handling - Create a events in vacuum gripper

·   Robotics Application Material Handling - Create a robot program offline method

·   Automation Application General - Mechatronics System

• Shopfloor library: We have made this library for job based roles. With this space, you will get courses related to CNC Setter, CNC Programmer, etc. We have designed this library for students who want a job in a specific role.

We have added some of the course description below to make you better understand our CNCTrain product. They are as follows:

In this program, you will learn and develop basic understanding about the sensor technology which will also cover the different types of sensors and its application. We have designed this course in such a way that your basic fundamental background will be cleared and improved.

The sensor package has been designed to build the following skills:

• Identifying sensor for specific operation and usage

• Understanding analog and digital I/O signals

• Identify Static & Dynamic characteristics of sensors

We have designed this package for students to develop a basic understanding of Pneumatics. This course is also based on basic knowledge of Pneumatics. If you have already learned the sensors this would be an added advantage for you guys.

Through this curriculum, we aim to empower our learners in: 

• Understanding physical properties of the air and the laws of Boyle and Charles

• Generating basic circuit for pneumatics

• Creating circuit and analysing results while considering the generated circuit

• Working on pneumatic cylinders and motors on a basic circuit

This package is provided to get familiar with Hydraulics systems. We will provide you with basic knowledge so that your fundamental understanding will be improved. If you already have some basic knowledge of sensors, it would be also an added advantage for you. The presented combination aims to develop the following skills:

• Understanding  of hydraulic power and its components

• Explaining the pascal law while demonstrating that hydraulic fluid is incompressible

• Understanding the idea and functioning of various hydraulic applications

We made this package to get the fundamental knowledge of mechatronics. As we use mechatronics in various applications, such as home automation, IOT and many more, this is a very important course.

• Identifying key elements of mechatronics system

• Understanding signal conditioning

• Modelling and system response

• Developing PLC programming and circuit design

As you can see, we have demonstrated some of our courses in short. Do you have any questions about our packages? Or maybe you have other queries? Follow the links below and find out the solutions matching your needs.

- Contact us

- Discover our courses

- Discover our software simulators

In the past, it was initially used for metal working machines: mills, drills, boring machines, punch presses, etc. but has now expanded to robotics, grinders, welding machinery, EDM, flame cutters, and inspection equipment. In contrast, DNC is a Direct Numerical Control system where several NC machines are operated at the same time by using a mainframe computer.

Let's discuss some applications of CNC,

Machines controlled by CNC can be divided into the following categories:

• CNC mills and machining centres

• CNC lathes and turning centres

• CNC electrical discharge machining (EDM)

• CNC grinding machines

• CNC cutting machines (laser, plasma, electron, or flame)

• CNC fabrication machines (sheet metal punch press, bending machine)

• CNC welding machines

As I previously mentioned, the DNC is a Direct Numerical Control system where several NC machines are operated at the same time by using a mainframe computer.The computer's primary functions include creating, editing, and downloading part programmes to the NC machine. Machine tools controllers have limited memory and a part program may contain a few thousands of blocks. As a result, the software is transferred to the machine, one block at a time, from a different computer.

The abbreviation for Direct Numerical Control also applies to Distributed Numerical Control (DNC). After the introduction of CNC, the machine tools have had the capability of storing large amounts of information. Therefore, there has been no need to have a drip feed information system, like, Direct Numerical Control.Instead, Distributed Numerical Control is introduced.In such a system, a host computer communicates with many CNC machine tools via networks and download or upload programsWith Distributed Numerical Control systems, it is possible to monitor the activities in individual CNC machine tools on host computer. As a result, improved shop floor control is possible.

As I previously mentioned, CNC machines make our work easy. You can perform several tasks with the help of CNC like: mills, drills, boring machines, punch presses. You can use this machine in robotics, grinding, welding machinery, EDM, flame cutting, and inspecting equipment. As a mechanical engineer If you want your work to be easy. I would prefer you to use CNC and If you want to learn more about CNC .Abhyaz offers training on CNC which will help you in your job. Abhyaz offers a skill development program as well as an internship program where you can obtain more hands-on experience.

Q1. What is the full form of DNC?

Ans. The full form of the DNC is “ Direct numerical control”.

Q2. What is G-code?

Ans. Sequence Number,used to identify each block within an NC program and provides a means by which NC command may be rapidly located. It is the program line number. It is good practice to increment each blog number by 5 to 10 to allow additional to be inserted if future changes are required.

Q3. What is the full form of G-code?

Ans. G-code stands for “Geometric Code”.

Q4. Does the Abhyaz platform provide training for digital manufacturing tools?

Ans. Yes, Abhyaz provides training as well as internships to obtain more

experience.To join as an intern visit www.abhyaz.com and you can apply there.

Robotics is the branch of computer science and engineering that deals with the creation, maintenance, and use of robots. A robot is a multipurpose manipulator that can be reprogrammed to conduct a variety of tasks by manipulating objects, tools, or specialized equipment using a variety of programmed motions. Robots are automated machines that can help humans in a range of situations, ranging from production to working in hazardous environments. Robotics' main aim is to accomplish a variety of tasks by creating mechanical systems that are capable of completing the intelligently. Students learn about computer graphics, gadgetry, mobile robot programming, robotic motion methods, mathematical algorithms, social consequences of technology, and more while studying robotics.Students obtain skills that include quantitative thinking as well as creative vision, also studying specialized methodologies. Robotics will train specialists in areas such as technology design, programming, machine repair and installation, among other examples.

History of Robotics divided into four generations

It is well-known that, dependency on robots is increasing day by day. Robotics is the need of the hour in many fields. If you belong to the mechanical and robotics engineering field and you want to start a career in this field. Abhyaz offers a skill development program as well as an internship program where you can obtain more hands-on experience.

MRobot is a basic 3D software system for robot programming and simulation. This software permits trainees to learn robot teach techniques in an exceedingly safe atmosphere.It is Ready-made applications accessible to coach the user within the operations of the robot such as movement, programming and code generation. You may also create new objects and import them into the software system. MRobot has graphics that alter you to envision the robot from totally different angles because the robot moves within the simulation window.

We perform autonomous tasks in MRobot software. MRobot software focuses on developing intelligent mechanical devices. Common tasks embrace feedback loops, control, path finding, data filtering, locating and sharing data and information.

 You can also perform dangerous, dirty and repetitive tasks with consistent exactitude and accuracy. industrial robots are increasingly used in a variety of industries and applications.

 This form of Robotics software includes a digital robot simulator that can simulate the motion of a real robot in a real workplace. For more accurate motion, some robotics simulators utilize a physics engine.

As a robotics and mechanical engineer background, If you want to start your career in the digital manufacturing technology field. Knowledge of MRobot definitely help you. If you're interested in learning more about MRobot. Abhyaz offers a skill development program as well as an internship program where you can obtain more hands-on experience.