Butt Joint Welding Robot Programming :

01.04.24 09:51 AM By shivamkumaryadav24012002

1. INTRODUCTION

Butt joint welding refers to a type of welding in which two metal pieces / parts / strips are joined together using welding. In this welding method, the edges of the metal pieces are brought into close contact, and heat is applied to melt the edges. A filler material may be added to reinforce the joint, depending on the welding process being used.

Now, there can be multiple ways of welding that can be used to join these metal parts together such as : Arc Welding, Resistance Welding, Solid-State Welding. However, here we will be discussing Arc welding by CNC machine.

Butt joint welding is commonly used in industries like construction, automotive, and manufacturing, where strong and reliable joints are required. The quality of the weld is highly affected by the accuracy and skills of the worker who is assigned the task. However, a worker needs years of experience to deliver perfect quality of weld accompained with that a worker is a human being and things like saftey / protection gear must be provided to the worker. Also, it takes significant amount of money and time investment to produce quality of workers.

But these problems can be easily addressed by using CNC robotic machine. These machines are basically mechanical robots that are controlled by a computer using programs called the G-codes. They cut down the cost of production by a significant amount, as a result they are being used on a wide scale in modern day industries. This is leading to increasing in demand of CNC programmers. We at cnctrain.com are dedicated to prepare such job ready programmers. 

2. SOFTWARE DESCRIPTION (ABB ROBOTSTUDIO)

ABB RobotStudio is a cutting-edge platform which is revolutionizing CNC machine programming. It simplifies the intricate processes involved in programming by providing intuitive graphical user interfaces and powerful tools. This versatile software empowers engineers to create intricate tool paths with unparalleled accuracy, optimizing manufacturing processes for efficiency and quality. With its advanced simulation capabilities, users can visualize and validate programs before execution, minimizing errors and maximizing productivity. You can also download the ABB RobotStudio from this link.

3. FLEX PENDANT (ABB ROBOTSTUDIO)

The flex pendant can be found in the controller tab of the ABB robotstudio. Here you must click the input output button to access the flex pendant window. This is basically a handheld operator unit used to control the ABB Yumi. It consists of both software & hardware, and is needed for performing any operationsof the ABB Yumi, changing and execution of programs.

In the flex pendant section various tasks can be done like adding a new instruction, debugging, editing previously added instructions.

4. BUTT JOINT WELDING (ARC)

Consider taking an overview of CNC programming using the ABB robotstudio.

We can program a CNC robot machine to perform the task of butt joint welding using the ABB robotstudio software tool. Here, the first and the foremost thing is to import the Arc welding torch tool data. One added advantage that comes with imported tool data is that for the purpose of robot simulation, you will not need to create the tool data yourself completely from scratch.

5. More on CNC Training

This was the basic overview of CNC robot training for the purpose of butt joint welding in ABB robotstudio software. For more comprehensive courses and learnings you can access our E-learning courses by clicking this link.

You can also visit our website cnctrain.com to get more knowledge of cnc machines & training.

More overview CNC train videos can be accessed on our youtube channel. Please consider looking at more videos on our channel.

 FAQs

1. Why cnc welding is preffered over manual welding
Firstly, it improves productivity and efficiency by reducing human error and  increasing welding speed. Secondly, it ensures uniform weld quality and consistency, leading to higher precision.
2. Is the programming of CNC machine too much complex ? Can begineers do it.
It may appear complex on first look, but modern softwares like ABB RobotStudio have simplified it for beginners. Starting with basic commands and progressing gradually builds proficiency.
3. Is there a growing, stagnant or falling demand of CNC engineers ?
The demand for CNC engineers is generally growing due to the increasing adoption of CNC technology across various industries such as manufacturing, automotive, aerospace, and robotics. As companies seek to improve efficiency and precision in production processes, the need for skilled CNC engineers continues to rise. It would be a great carrer option.
4. Are courses on CNCtrain self-paced and begineer friendly ?
Yes, the courses on cnctrain.com are self paced AICTCE mapped and begineer friendly.
5. What are the pre-requisites for a CNC programmer ?
Basic programming skills C or C++ is preffered, understanding of mathematical concepts like geometry will give you an edge over the others.